Production Processes

Automatic cold coiling

Automates the process of coiling springs with precise dimensions, ensuring uniformity and high production efficiency.

Mandrel-type cold and hot coiling

Uses mandrel-based technology for cold and hot coiling to achieve tight tolerances and superior spring performance.

Spring looping

Forms loops at the ends of springs to meet specific functional requirements for various applications.

Shaping

Tailors springs to specific designs and profiles, providing customized solutions for diverse industrial needs.

Bending and cut

Precisely bends and cuts springs to meet exact specifications for enhanced reliability and fit.

Stress relieving

Reduces internal stresses in springs through controlled heating, ensuring durability and improved load handling.

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Mollificio Legnanese uses the most advanced technology to process steel wire, strap, bars and plate in order to manufacture springs and flexible parts.

Quenching and tempering

Improves spring hardness and flexibility by heating and rapidly cooling, followed by tempering to optimize strength.

Grinding

Smoothens and levels spring ends for stability and uniform load distribution in assembly.

Internal and external chamfering

Enhances spring edges by chamfering, reducing stress concentrations and improving durability.

Metallic shot-peening and vibrofinishing

Strengthens springs by imparting residual compressive stresses and creating a polished surface finish

Pressing

Applies precise pressure to shape or modify springs, achieving desired functional and aesthetic characteristics.

Painting

Coats springs with protective and decorative finishes, enhancing appearance and resistance to corrosion.

Oiling

Applies lubricants to reduce friction and protect against environmental wear and tear.

Other external treatments

Includes processes like zinc plating and phosphate plating for added corrosion resistance and extended lifespan.

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